Bat­tery welding

Pre­ci­sion and efficiency

Bat­tery weld­ing with laser

Bat­tery weld­ing with laser has become a high­ly pre­cise and effi­cient method in the man­u­fac­tur­ing of bat­ter­ies. This tech­nol­o­gy offers a num­ber of advan­tages com­pared to con­ven­tion­al weld­ing processes.

One cru­cial aspect is the pre­ci­sion of the laser beam, which can be focused specif­i­cal­ly on the areas to be weld shut. This pro­duces the finest weld seams, which are of enor­mous impor­tance in par­tic­u­lar in appli­ca­tions with small bat­tery cells. The pre­cise con­trol of the laser beam also enables the adjust­ment of the weld­ing para­me­ters in order to join dif­fer­ent mate­ri­als and thicknesses.

The high ener­gy con­cen­tra­tion of the laser beam ensures fast and effi­cient heat trans­fer dur­ing the weld­ing process. This reduces the ther­mal load of the adja­cent areas and min­i­mizes defor­ma­tions or dam­age to the bat­tery com­po­nents. The con­tact­less nature of the laser beam also pre­vents pos­si­ble con­t­a­m­i­na­tions or wear, which can occur with con­ven­tion­al weld­ing methods.

Auto­mat­ed laser bat­tery weld­ing sys­tems enable high pro­duc­tion speed and con­sis­ten­cy. The inte­gra­tion of robot­ics and pro­gres­sive con­trol sys­tems ensures pre­cise posi­tion­ing of the bat­tery com­po­nents for every weld­ing process.

Fur­ther­more, laser bat­tery weld­ing pro­vides the flex­i­bil­i­ty to sup­port dif­fer­ent bat­tery archi­tec­tures and designs. From small but­ton bat­ter­ies to large bat­tery packs, dif­fer­ent con­fig­u­ra­tions can be com­bined with opti­mum pre­ci­sion and efficiency.

Chal­lenges

Speed and fluctuations

Find out more about our products

Mon­i­tor­ing of
42+ phys­i­cal process variables

4D.watch­er

The lat­est gen­er­a­tion of process monitoring.
Mod­ern software.
Ful­ly inte­grat­ed hardware. 

Mul­ti­spec­tral sen­sor system


4D.TWO

Mul­ti-sen­sor data source for (almost) any laser application.

Mon­i­tor­ing of
42+ phys­i­cal process variables

4D.watch­er

The lat­est gen­er­a­tion of process mon­i­tor­ing.
Mod­ern software.
Ful­ly inte­grat­ed hardware. 

Mul­ti­spec­tral sen­sor system

4D.TWO

Mul­ti-sen­sor data source for (almost) any laser application.

Just ask us!

If you would like to learn more about our prod­ucts and ser­vices, or would like to request a cus­tomized offer, please do not hes­i­tate to con­tact us. You can con­tact us by phone, via email or by using our con­tact form. We look for­ward to receiv­ing your enquiry!

Just ask us!

If you would like to learn more about our prod­ucts and ser­vices, or would like to request a cus­tomized offer, please do not hes­i­tate to con­tact us. You can con­tact us by phone, via email or by using our con­tact form. We look for­ward to receiv­ing your enquiry!

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