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WELDWATCH­ER®

The WELDWATCH­ER® is our com­plete solu­tion for mon­i­tor­ing indus­tri­al laser mate­r­i­al processing.

Laser mate­r­i­al pro­cess­ing emits a broad­band light, the so-called process light. Its char­ac­ter­is­tics like spec­trum and inten­si­ty cor­re­late with many prop­er­ties of the process.

The WELDWATCH­ER® cap­tures the process light. With the aid of a pho­to­elec­tric sen­sor, the process light is con­vert­ed into an elec­tri­cal sig­nal and trans­mit­ted to the WELDWATCH­ER® soft­ware. The WELDWATCH­ER® soft­ware con­verts the elec­tri­cal sig­nal into a dig­i­tal sig­nal, the process signal.

The WELDWATCH­ER® soft­ware ana­lyzes the typ­i­cal attrib­ut­es of the process light such as radi­ance, spec­tral com­po­nents, time dura­tion and sig­nal curve. The process sig­nal is then eval­u­at­ed.

The process sig­nal is com­pared with a stored ref­er­ence and eval­u­at­ed as OK or not OK dur­ing the eval­u­a­tion. If the WELDWATCH­ER® has been con­fig­ured for a spe­cif­ic appli­ca­tion, then con­clu­sions can be drawn from this eval­u­a­tion. If the process sig­nal was eval­u­at­ed as OK, for exam­ple, then the qual­i­ty of the cor­re­spond­ing weld seam is also OK. This can help with the qual­i­ty con­trol of the components.

4D.watch­er

4D.TWO

Mul­ti-spec­tral process mon­i­tor­ing enhances capa­bil­i­ties to achieve high­er hit-rates for OK/NOK detec­tion and empow­ers users to bet­ter dis­tin­guish fault class­es in order to solve root caus­es of pro­duc­tion prob­lems more quick­ly. In order to unleash the full poten­tial of mul­ti-spec­tral process mon­i­tor­ing we rec­om­mend to sup­ply the sen­sor with all wave­lengths of the process emis­sions. Opti­cal paths may have obsta­cles hin­der­ing cer­tain wave­lengths to trav­el into the sen­sor. In order to pro­vide the widest spec­trum we rec­om­mend to install the sensor/fiber not in laser sources but in appro­pri­ate opti­cal inter­faces at pro­cess­ing heads. Make sure to check the vendor’s trans­mis­sion curves of the des­ig­nat­ed port pri­or to pur­chas­ing opti­cal head.

Con­tact us!

If you would like to learn more about our prod­ucts and ser­vices, or would like to request a cus­tomized offer, please do not hes­i­tate to con­tact us. You can con­tact us by phone, via email or by using our con­tact form. We look for­ward to receiv­ing your enquiry!

Con­tact us!

If you would like to learn more about our prod­ucts and ser­vices, or would like to request a cus­tomized offer, please do not hes­i­tate to con­tact us. You can con­tact us by phone, via email or by using our con­tact form. We look for­ward to receiv­ing your enquiry!

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